Mattress clip machine
The machine is made with international advanced manufacturing technology and automatic control technology, the molds are accurately manufactured with imported materials, mold stamping zone is made of imported tungsten steel and highly wear resistant double ball guide pillars.
Our machine has been designed in compliance with all related industry standards as well as requirements and also passed CE certificate.
During the production process ,it is used circuit detection fully automatic control system, which it can protect the machine mold from being damaged.
The advanced feeding system with excellent stability and low energy consumption , it is currently the best mattress clip automatic machine of its kind that is most stable and fastest with scientific and reasonable mechanism.
Parameters
| Rated voltage | 380V |
| Main motor power | 1.5kw |
| Frequency | 50 Hz |
| Compressed air pressure | 8kg/cm2 |
| Production rate | 150 pcs/minute |
| Materials needed | galvanized sheet(one mould for one size Small clip:11mm wide, medium clip:19mm wide, large clip:22mm wide) |
| Plastic thread | 1.2mm diameter( suitable for all clips) |
Front view of the machine
1.galvanized sheet and the frame
2.Plastic thread and the frame
3.Machine main front view.
Machine front view
1.Electric box and switches
2.Mould and parts
3.Punch(punching machine)
4.Button switches for punch (on/off)
5.Container ( not included as part )for scraps dropping down from the mould bottom)
CONTROL PANEL
1.Counter
This counter is preset for the quantityof one strip, when it connect to the power, it shows the number( yellow digits 45, this number is set for one strip quantity of small clip 45 pcs),if you want to change, watch the video supplied, when the machine is making,It will show the number (reddigits)of the clip being made in the upper row.
2.Production mode selector
left side: for single clip punching
When you first time insert the galvanized sheet and plastic thread into the mould,you must select left side,and made the clip one by one for 4-6 clips until the thread is connected into the clip .
Right side: continuously punching
When the clip is connected with the thread by the left side mode(single punch), then switch to right side selector for continuously punching the clips until the end of production.
3. Motor start button
4.Motor stop button
Electric box wire connection use a four-line cable to connect 1,2,3,4 inlets
380V main connector hole for compressed air
Left side view
Put the power cable into the electric box from the bottom hole, open the box door by pressing the button and connect the lines.
There is a hose dripping the emulsified liquid( used for cooling down the mould parts) into the galvanized sheet surface while making clips.
The emulsified liquid is not supplied as parts, you will get yourself from the market,and fill into the plastic bottle in the back of the machine.
Inert the galvanized sheet and plastic thread from left side of the machine.
Back side view
1.Main motor(380V / 50Hz /1.5KW)
2.Emulsified liquid bottle and the dripping hose extending to the surface of the galvanized sheet ,
this liquid(not offered by the factory, you can buy from outside )used for cooling down the mould parts .
3.Electric box.
4.Compressed air hose connected to the air compressor ,for the machine need pneumatic device to cut off the plastic thread ,the air pressure is set about 8 kg/cm 2
Right side view
1.Large fly wheel (the rotation direction is counter clockwise as this arrow direction when normal production , if not ,pls exchange the line inlets 5 and 6 in the electric box.
2.Pneumatic switch( when first time the plastic thread are connected into the clips in the single punch mode, press this button( blue) to cut off the thread and press the counter set button(upper one),then the number counting from zero, when the number reach at the preset number, the machine will cut off the thread automatically, the one strip of clip is finished and the next strip will be made continually.
3.The extension plate( when the clips coming out of the mould , this plate supports the clips .
4.Machine oil tank( normally pull the lever of the tank to add the oil to lubricate the machine parts.)
Pneumatic cut off button Oil tank
Advantages
1) Simple structure ,easy in installation and maintation.
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.
3) circuit detection fully automatic control system
4) advanced feeding system
5) mold stamping zone is made of imported tungsten steel.
About KY
Advantages
FAQ
Yes,we can appoint our engineer to go to customers' factory.